WEFTEC 2022 New Orleans
We are exhibiting our products at this conference in October 2022.
Foam Pigs Products, where innovation meets excellence in pipeline maintenance. Our extraordinary foam pigs are here to revolutionize the way you maintain and optimize your pipelines. Explore our collection and experience the power of foam pigs firsthand. Welcome to a new era of efficiency and reliability.
When it comes to maintaining the integrity and efficiency of pipelines in the oil and gas industry, foam pigs is the ideal choice. Here's why you should choose foam pigs for your pipeline cleaning, inspection, and maintenance needs:
Click here to visit our video of the pipeline pigging process
Foam pigs provide thorough cleaning and inspection of pipelines. Their unique design allows them to conform to the shape of the pipe, ensuring comprehensive contact with the walls and maximizing the removal of contaminants. This efficient cleaning process reduces the risk of blockages and improves pipeline performance.
Foam pigs play a crucial role in preventing contamination and corrosion within pipelines. By removing debris and corrosive substances, they help maintain the quality of transported products and extend the lifespan of the pipelines. This proactive approach reduces the risk of leaks and environmental damage
Foam pigs can be customized to suit specific pipeline requirements. Whether you have pipelines of different diameters, varying operating conditions, or unique cleaning needs, foam pigs can be tailored to meet your exact specifications. This ensures optimal performance and efficiency in your specific pipeline system.
The field of foam pig technology is constantly evolving to meet the evolving needs of the industry. Choosing foam pigs means staying at the forefront of technological advancements. With ongoing developments in materials, designs, and monitoring systems, you can expect continuous improvements and increased efficiency in your pigging operations.
Foam pigs come in several types, each with its own unique characteristics and applications. Let's take a closer look at some common types:
These pigs consist primarily of foam without additional coatings or specialized elements. They are generally used for general cleaning or product displacement within pipelines.
Featuring bristle-like structures or brushes attached to their body, these pigs are adept at scrubbing and removing deposits adhering to the pipeline walls, ensuring thorough cleaning.
These pigs incorporate disc-shaped components along their body, facilitating efficient cleaning and displacing debris by the disc-like structure while maintaining contact with the pipeline walls.
These pigs are covered or coated with specific materials, enhancing their abrasion resistance, durability, or providing specialized functionalities for cleaning specific pipeline surfaces or contaminants.
These pigs feature stud-like protrusions or elements along their body, designed to enhance their cleaning efficiency by dislodging and removing stubborn deposits or contaminants within the pipeline.
Foam pigs find extensive applications in the oil and gas industry. Some key applications include:
One of the primary uses of foam pigs is pipeline cleaning. As the foam pig travels through the pipeline, it removes accumulated sediments, scale, and other contaminants from the pipe walls, ensuring the smooth flow of products and preventing blockages. Regular cleaning with foam pigs helps maintain pipeline efficiency and reduces the risk of corrosion.
Foam pigs are also instrumental in pipeline inspection and testing. By attaching sensors and instruments to the foam pig, operators can gather valuable data about the condition of the pipeline, such as wall thickness, corrosion levels, and the presence of defects. This information aids in proactive maintenance and helps identify potential issues before they escalate.
In addition to cleaning and inspection, foam pigs can be used for liquid removal. When a pipeline needs to be emptied for maintenance or product changeover, foam pigs are deployed to push the liquid out of the line, minimizing waste and ensuring a more efficient process.
Foam pigs and are used in swabbing, de-watering and pipeline cleaning within all industries that make use of pipelines for manufacturing or delivering products. Also known as poly pigs or foamies, foam pigs are manufactured using flexible, open-cell polyurethane foam.
Typically moulded into a single piece, pigs can have varying densities. Denser pipe pigs will offer better performance and wear.
Foam pigs are available in varying sizes, and it is important to choose the correct size for the pipeline in which it is being used. Pipe pigs can be manufactured according to the requirements of the pipe in which they will be used, and can contain attachments or protrusions, such as magnets, gauge plates, tow loops and transmitter housing.
Some polyurethane pipe pigs can be fitted with different types of brushes to suit the applications and specific client specifications. In some cases, these lightweight pipe pigs may require special handling and cleaning, as they may be coated in the product which was cleaned out of the pipeline.
Speak to Pipeline Pigging Products, Inc today about your specific requirements
Appearance | Product Code | Density | Description |
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G1 - Swab | 1-2 lbs. cubic foot (16-32 Kg/M³) |
Light Drying, Sweeping |
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G2* - Coated Swab | 1-2 lbs. cubic foot (16-32 Kg/M³) |
Light Wiping, Cleaning |
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RX3 - Bare | 5-7 lbs. cubic foot (80-112 Kg/M³) |
Regular Drying |
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RX4* - Coated | 5-7 lbs. cubic foot (80-112 Kg/M³) |
Regular Wiping |
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RX5* - Wire | 5-7 lbs. cubic foot (80-112 Kg/M³) |
Regular Scraping |
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C3 - Bare | 8-10 lbs. cubic foot (128-160 Kg/M³) |
Heavy Drying |
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C4* - Coated | 8-10 lbs. cubic foot (128-160 Kg/M³) |
Heavy Wiping |
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C5* - Wire | 8-10 lbs. cubic foot (128-160 Kg/M³) |
Heavy Scraping |
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C6* - Carbide | 8-10 lbs. cubic foot (128-160 Kg/M³) |
Heavy Polishing; Scraping |
*Available With Rotating Pattern
Appearance | Product Code | Density | Description |
---|---|---|---|
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PB - Power Brush | 8-10 lbs. cubic foot (128-160 Kg/M³) |
Maximum Scraping |
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CPB - Plastic Bristle | 8-10 lbs. cubic foot (128-160 Kg/M³) |
Non-Abrasive Brushing |
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RXSS - Coated Single Spiral | 5-7 lbs. cubic foot (80-112 Kg/M³) |
Economical Wiping |
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FD-5 Foam Disc | 5-7 lbs. cubic foot (80-112 Kg/M³) |
Liquid Removal; bi-directional runs |
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FD-8 Foam Disc | 8-10 lbs. cubic foot (128-160 Kg/M³) |
Liquid Removal; bi-directional runs |
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Stud Pig | 8-10 lbs. cubic foot (128-160 Kg/M³) |
Extra hard scale removal |
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Rotating Pattern | Promotes longer wear in most applications |
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Rope Loop(s) | For handling |
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Double Dish | Liquid Removal; bi-directional runs |
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Double Nose | Bi-directional runs with pipe reductions |
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Cavity | For housing electronic tracking transmitter |
Speak to Pipeline Pigging Products, Inc today about your specific requirements
Foam pigs offer efficient cleaning and inspection, cost-effectiveness, and help prevent contamination and corrosion in pipelines.
The frequency of foam pigging depends on factors such as pipeline condition, product transported, and operational requirements. Regular inspections and assessments determine the appropriate pigging schedule.
Foam pigs have limitations in terms of pipeline configurations and restrictions. Complex geometries and certain pipeline materials may require alternative pigging methods.
Foam pigs are effective in removing a wide range of contaminants, including scale, sediment, liquids, and certain types of solids. However, their efficiency may vary depending on the nature of the contaminants.
The lifespan of a foam pig depends on various factors, including frequency of use, pipeline conditions, and maintenance practices. Regular inspection and replacement are necessary to ensure optimal performance.
Contact us to learn more about our products and what we can offer your company.